Check Points

Check Points

 

PROBLEM

 

POSSIBLE CAUSE

 

SOLUTION

Discharge pump becomes stiff to

Scale deposit build up in pump cylinder (2 or VE2)

With time, depending on salinity and temperature of the sea water, scale deposit will build up in

the discharge pump and hose. The warmer and more salty the water, the faster this deposit will

form. It can be removed by stripping the pump (see section 7.3) and chipping it off or, by soaking it in vinegar to dissolve it. Scale is best removed from the discharge hose by physically bending and "working" the pipe so that the scale is dislodged and falls out. If

it is possible to remove the hose, this task is made much easier.

 

Oil or grease in the pump

NEVER use oil or grease to lubricate either of the pump cylinders. It will cause the bucket washers (51 or VE51) to expand and eventually seize in the cylinder, if this happens the

bucket washers must be replaced. The best pump lubricant is liquid soap.  When replacing the bucket washers note that they are supplied over size to take up any wear on old cylinders. This

may mean the pump is stiff to operate having

 

 

just replaced the bucket washers. To remedy this situation, remove excess material from the

outer circumference - use a file or emery paper.

Flushing

Bucket washer

Replace bucket washer. It may be necessary to

pump

worn

lightly abrade the new washer to get a good

loses

 

sliding fit as described above. Liquid soap will

priming

 

act as a suitable lubricant.

 

Lower valve not

The lower valve (29A or VE29A) - see pages 9 or

 

seating

17 - is aluminium Bronze and has a ground

 

correctly

seating. If the seating is damaged, worn or has

 

 

debris interfering with it, it will be fairly

 

 

clear on dismantling - see pages 45 and 46.

 

 

Either clear the debris or re-grind the valve

 

 

using grinding paste - replacement of the

 

 

complete assembly may be necessary.


 

 

 

PROBLEM

 

POSSIBLE CAUSE

 

SOLUTION

Water runs back to bowl after

Safety Control Valve (11 or VE11) leaking

Ensure the Safety Control Valve is closed, then close the"inlet seacock as well. If the water stops running back into the bowl (59A or V59A) the Safety control valve is faulty and should

be replaced - see section 7.5.1.

discharge pumping

 

 

Discharge clack valve not holding.

If, having carried out the above test, the water still runs back into the bowl then it is the discharge pump which is at fault. Water will be leaking back into the bowl past the weighted clack valve. The weighted clack valve may be held open by debris or, it may be leaking because of general wear on the valve faces.

Clean and replace if necessa ry. Note that since Mar 1991 all new toilets have an improved "pressure" lip valve (84) see page 37 - this improved valve is supplied as a matter of course in the (Baby or Minor) Cruising spares kit - see section 4, TABLE B.

Glands

0 rings worn -

Depending on the age of the toilet, it will be

leak on

Gland packing

fitted with lip seals, O ring glands or gland

inlet or

worn-

packing - see pages 7,10,15 & 18. Instructions

discharge

Pump spindles or

for servicing these seals are given in sections

pumps

Gland nuts worn

7.3 and 7.4. After some years the pump spindles

 

 

and gland nuts may wear resulting in the gland

 

 

leaking at mid stroke of the pump - even after

 

 

replacing with new lip seals, 0 rings or gland

 

 

packing. Check spindles and gland nuts for wear

 

 

and replace as necessary.

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